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Electrical Connection: Neon isn't just for store signs anymore

Consider neon for your lighting needs

by Jessica Riggs, of  Phoenix Neon

Neon isn’t just for store signs. Other applications include neon for cars, trucks, boats, motorcycles, business signage, residential/architectural lighting. The only real limit to the number of possibilities for using neon is your imagination. (Which is why Phoenix Neon's slogan is "Illuminate Your Dreams!"

You’re probably most familiar with neon in the form of store signage. It does have a certain appeal, characterized by its ability to set off one store from the next. This is odd, in a way, because homeowners purchase neon for its ability to merge with a huge array of decorative themes. How can neon lighting do both jobs—stand out in the one application and blend in in the other? The secret is in the style of neon lamp. You can get the lamp style you need to do the job.

Twenty-five-millimeter (25 mm.) cold-cathode is mainly for interior (architectural) lighting. It’s becoming a phenomenal trend for many well-known buildings such as the Transamerica Building in San Francisco not only for the amazing flare in which it sets off, but also for its cost efficiency as compared to the fluorescent lamps or "hot-cathode." You can also see a fantastic neon display at O’Hare International Airport.

One big advantage of neon is cost. For example, you can run 72' of neon for about the same price you would pay to run 8' of hot-cathode (fluorescent).

Another big benefit is customization. You can choose what lamp shape you want, what colors you want, what size, etc. This allows you a great degree of design control, as opposed to running standard fixtures and lamps for other technologies.

An advantage that combines both of these two advantages—and adds further improvement—is the ability to purchase that special sign or art pieces at wholesale prices. This is now possible thanks to technological advances in distribution, warehousing, and order tracking.

Since neon is highly customizable, it makes sense that you'd want custom work. And you'd want a good shop to do that custom neon work for you. But, how do you tell a good neon shop from one that isn't so good? Here are Five Tips for selecting a neon shop to do custom work for you:

  1. Check for solid references. When choosing a neon company, make sure they have some referrals from satisfied customers. This is especially important if you are doing a large lighting job.
     
  2. Go beyond pictures. Pictures are obviously an important tool for selecting a proficient neon company, but pictures can be deceptive. Sometimes it is extremely difficult to determine if the bends in the glass are solid, strong bends or if they are flat. (You don't want flat bends in the glass. You want them 'blown-out' and consistent.) The pictures also don't let you see whether the neon is even and steady or if it is lopsided and uneven. Anyone or any company can go take a picture of a sign and claim they manufactured it. And, it has been known to happen. Use pictures as part of the overall evaluation process.
     
  3. Know your bends. What types of bending is the vendor capable of? Do they bend 25 mm. cold-cathode, 18 mm., 15 mm., etc.? Above 18 mm., glass gets difficult to bend. Twenty-five millimeter (25 mm.) is most difficult. Many companies claim they can bend 25 mm., but that doesn't mean they will do so. Get them to commit in writing.
     
  4. Demand consistency. It's critical that the diameter of the glass, in the bends especially, is consistent. The more a bend decreases the diameter, the weaker the bend. And the neon will probably break or create a high-pressure hole at that particular bend where the glass is thinner (smaller in millimeter). This particular problem also generates a 'hot spot' which results in more resistance in the tube. An example of a 'hot spot' restriction is trying to take the water pressure from a fire hose and putting it into your garden hose--it just doesn't work! Water will shoot everywhere. So, in the case of 'hot spots' where neon is concerned, your sign would cease to operate.
     
  5. Pump properly. Know what type of pumping system the company uses. Some examples of good pumping systems able to produce good work are: Eurocom, EGL's Maxivac, and Transco. Most homemade manifold systems have problems somewhere down the line whether it is the vacuum pump or just leaks in the system. We are not stating that all homemade manifolds are incapable of producing good neon, but most simply do not "make the grade."

Bonus tip! Every company makes mistakes. Ask your potential vendor for an example of how they stood behind their warranty.

 

 

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Need to pass an electrical exam?

So, you need a state license and must pass a code exam to get it. You can choose between taking the test and hoping for the best (the usual approach), or preparing for the exam and passing with flying colors the first time.

Let’s assume you don’t like to waste time and money, and don’t want to wait six months or longer for a retest. That assumption means you must know how to prepare for the exam.

To prepare for electrical code exams, click here.

Step 1: Buy and review a current code book. You can’t know the code unless you read it.

  • See how it’s laid out. Notice which sections provide the definitions, purpose, limitations, and applicability of the code. Then, notice which sections apply to general circumstances and which to special circumstances.
     
  • Carefully read the definitions. Make it a point to carefully read one definition each day between now and the test day.
     
  • Note the major divisions, categories, or chapters. You may find it beneficial to read a separate book on those general topics you have no knowledge of—don’t count this toward your exam study time, but do it if you need to. If time is short, skim the supplemental books—read the headings, then read the first three chapters. That’s generally all you’ll need to do to get a general understanding of the topic.

Step 2: Study

  • Obtain an exam prep course (we offer these for the National Electrical Code).
  • Set aside 6 hours per week to study. One way to divide up the 6 hours is to use one hour every night except Wednesday, and then study for 2 hours on Saturday. Whatever regimen you set up, make sure you stick with it. Provided you have several months prior to the exam, it will not be necessary to study more than the 6 hours. If you have less time than that, schedule two or three sessions with someone who can tutor you, and interleave these with your self-study. Trying to proceed with too difficult a study program leads to burnout.
     
  • Don’t have a supply of chips and other junkfood on hand. Declare your study time a "no food zone." Drinking water is fine—nothing else, though. The last thing you want to do is emerge from your study efforts with two additional inches of waistline. Absolutely no food or water while practicing taking the exam.

Step 3: Practice.

  • Work all the practice questions that come with the exam materials.
     
  • Make a photocopy of the practice exam that was in your exam prep materials. If you have no such exam, prepare your own. A few weeks before the exam, take your sample exam once, and then carefully research your answers. Study again wherever you had difficulty. This differs from taking a previous exam, because in this case you have the answers. If you do develop your own, try simply modifying the previous exam and coming up with answers. When you take the exam as practice, do so under the exam time limits.
     
  • Two weeks before the real exam, take the sample exam again. Study where you had weaknesses.

Passing a code exam is tough for most folks, but easy for some. Follow these tips and you’ll be in that second group.


 

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