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Electrical Connection: Grounding case history

This case history is about a grounding system I installed. A woman asked me about her whole house surge protector ("Meter Treater"). I read the contract's fine print, which basically exempted the installer (the utility) from any liability or warranty claims whatsoever.

About the author:

  • I'm not just an MBA--I'm also an electrical engineer and a Master Electrician.

  • I write columns for national electrical trade magazines and electrical Web sites.

  • Companies like 3M and Merrill Lynch call me to ask for technical advice.

  • I'm a Senior Member of the IEEE (Institute of Electronic and Electrical Engineers) and have held several officerships (including Chair) of the Kansas City Section (named Outstanding Section five years in a row).

  • I designed the lightning protection system now used on all U.S. commercial air traffic control towers.

Perhaps you'll agree I have some credentials for what comes next.

Click on the thumbnails to see the images full-sized.

The catch was the home had to comply with the National Electrical Code, and very, very few homes ever do (mine does, but did not when I bought it).

I fixed one severe violation of Article 250 (her water pipes weren't bonded to the electrical system--she lives in a duplex and her system was bonded to her neighbor's pipes and the two systems weren't bonded together). I then installed a very fine supplemental grounding system, using buried #4 wire and driven rods.

OK, I know your eyes are probably glazing over at this point, but bear with me.

Her home sits between two trees. In a recent lightning storm, these trees were hit badly (as the photos show). One tree got so hot at the point of the lightning strike that the leaves were instantly desiccated. This, and other evidence, shows she had a huge electrical field present at the back of her home.

In the photos, you can see where an electrical charge blackened the outer surfaces of the grounding electrode conductor and the top of one ground rod. You can also see where energy discolored gravel.

On the other side of the fence, her hot tub was destroyed. Inside the house, nothing was damaged, as the Meter Treater was able to shunt the electrical surge to ground.

If not for this grounding system, her house may well have burned down. Yet, I installed this system for about $30 in parts. If you have not hired an electrician to beef up your home's grounding system, I urge you to do so. It's a cheap insurance policy.

If you are an electrician, follow the National Electrical Code, Article 250, to the letter. Get a copy of IEEE-142, and read it carefully.


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Photo 1: North tree. Notice the damage from the lightning blast. This part of the tree is sitting directly on power lines.

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Photo 2: North tree. A little closer up. The heat was so intense, it dessicated the leaves near the point of the blast. The leaves are still green about 12 feet from the blast.

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Photo 3: North tree. Here, you can see how massive the damage was. Remember, this is only one of the trees that got hit. Look at how large it is, compared to the fence.

 

The tree is lying on top of power lines. Notice how green it is from this view. That's because you're not seeing the blast zone. This was a healthy tree that got split by lightning and nearly caught fire. If not for the heavy rain, it probably would have ignited. The rain, during this storm, was so heavy that visibility was often as little as three feet.

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Photo 4. North tree

OK, you get a break from looking at the same tree. Here, you can see the north tree to the left, and you can see the south tree to the right. The point of this photo is to show you the south end of the lightning zone. Look how large of an area the electric field covered! Her electric service entrance is almost mid-center of the East-West axis. This south tree also had significant damage.

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Photo 5. South tree

Now we get to the meat of the thing. If you look closely, you can see black marks on the #4 conductor. It is buried in gravel and sand, and sat in water during this storm. The part that sticks up had a higher resistance to earth than the buried part, so it wasn't able to discharge to earth. Notice the top of the electrode--black!

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Photo 6. Electrode

Here's another photo of that electrode. In both of this photo and the one above, you can see discoloration in the formerly white gravel leading to the fence. The hot tub on the other side was fried. You can see some vegetation got zapped, too. These photos were all taken a few days after the storm. Oddly, the gravel under the fence has some of the color of the fence now--you can see how current flow under the fence damaged the fence. We think it vaporized paint and impregnated the particles into the rock. The rock was added after the fence was painted, so this isn't from overpaint.

 

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Photo 7. Electrode

 

What's the moral of this story? Well, here are the principles it demonstrates:
  1. Electricity does not follow the path of least resistance. It takes all available paths, following Kirchoff's Law (parallel circuits) and Ohm's Law (series circuits).
  2. Electricity can jump into and out of a grounding rod.
  3. A good grounding system can shunt huge amounts of energy away from your electrical system.
  4. Electricity travels through water that is sitting in gravel, taking any path it can get to return to the source. It won't necessarily flow directly into one of the ground rods.
  • For more information on grounding and the National Electrical Code, visit http://www.mikeholt.com. Mike is an internationally recognized expert on grounding and bonding. Mike first saw these photos while we were traveling together on a Delta flight from Orlando to Kansas City.
  • There is nothing that can absolutely protect you against lightning. The Heary Brothers have a grossly overpriced system that they claim overcomes the laws of physics clearly shown here. It doesn't work. However, a good Franklin Rod system for lightning protection will provide a high degree of protection--far more than you'd get with no system at all. And that could save your life. I know lightning protection experts all over the U.S., and I have to give my personal recommendation to Mark Harger--you can find him at http://www.harger.com. He's not paying for an ad, here--he's just the best there is, and he gets the recommendation.

 

Lightning protection Websites

  • http://www.harger.com. Harger Lightning Protection. Since its inception in 1960, Harger has become a leader in the lightning protection industry. Founded on the principles of honesty, integrity, and technical expertise, Harger has been able to provide lightning protection solutions for many satisfied customers.
     
  • http://www.kuefler-lightning.com. Kuefler Lightning Protection Systems, Inc. Designing layouts for lightning protection systems with a complete line of top quality lightning rod parts and information on lighting protection.
     
  • http://www.protectiongroup.com. The Protection Technology Group. A leader in signal integrity solutions that protect systems and equipment from lighting and power anomalies.
     

 

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IEEE Kansas City Section and Society Chapter Meetings:

 

Need to pass an electrical exam?

So, you need a state license and must pass a code exam to get it. You can choose between taking the test and hoping for the best (the usual approach), or preparing for the exam and passing with flying colors the first time.

Let’s assume you don’t like to waste time and money, and don’t want to wait six months or longer for a retest. That assumption means you must know how to prepare for the exam.

To prepare for electrical code exams, click here.

Step 1: Buy and review a current code book. You can’t know the code unless you read it.

  • See how it’s laid out. Notice which sections provide the definitions, purpose, limitations, and applicability of the code. Then, notice which sections apply to general circumstances and which to special circumstances.
     
  • Carefully read the definitions. Make it a point to carefully read one definition each day between now and the test day.
     
  • Note the major divisions, categories, or chapters. You may find it beneficial to read a separate book on those general topics you have no knowledge of—don’t count this toward your exam study time, but do it if you need to. If time is short, skim the supplemental books—read the headings, then read the first three chapters. That’s generally all you’ll need to do to get a general understanding of the topic.

Step 2: Study

  • Obtain an exam prep course (we offer these for the National Electrical Code).
  • Set aside 6 hours per week to study. One way to divide up the 6 hours is to use one hour every night except Wednesday, and then study for 2 hours on Saturday. Whatever regimen you set up, make sure you stick with it. Provided you have several months prior to the exam, it will not be necessary to study more than the 6 hours. If you have less time than that, schedule two or three sessions with someone who can tutor you, and interleave these with your self-study. Trying to proceed with too difficult a study program leads to burnout.
     
  • Don’t have a supply of chips and other junkfood on hand. Declare your study time a "no food zone." Drinking water is fine—nothing else, though. The last thing you want to do is emerge from your study efforts with two additional inches of waistline. Absolutely no food or water while practicing taking the exam.

Step 3: Practice.

  • Work all the practice questions that come with the exam materials.
     
  • Make a photocopy of the practice exam that was in your exam prep materials. If you have no such exam, prepare your own. A few weeks before the exam, take your sample exam once, and then carefully research your answers. Study again wherever you had difficulty. This differs from taking a previous exam, because in this case you have the answers. If you do develop your own, try simply modifying the previous exam and coming up with answers. When you take the exam as practice, do so under the exam time limits.
     
  • Two weeks before the real exam, take the sample exam again. Study where you had weaknesses.

Passing a code exam is tough for most folks, but easy for some. Follow these tips and you’ll be in that second group.

 

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